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润之能节能科技十年品牌 专注电磁技术
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专家教你注塑机是怎么节能35%以上的?注塑机节能方案

文章分类:火博体育app, 挤出机电磁加热器, 电磁知识问答人气:297 次访问发表时间:2017-06-15

ZHUANJIAJIAONIZHUSUJISHIZENMEJIENENG35%YISHANGDE?ZHUSUJIJIENENGFANGAN,ZHUSUJIJIENENGDECHANGYONGFANGSHIFANGFAYOUNAXIE?ZHUSUJIJIENENGGAIZENMEZUO?

注塑机解释

ZHUSUJIMINGZHUSHECHENGXINGJIHUOZHUSHEJI,HENDUOGONGCHANGJIAOPIJI(pi ji),ZHUSUCHANPINJIAOPIJIAN。TASHIJIANGRESUXINGSULIAOHUOREGUXINGSULIAOLIYONGSULIAOCHENGXINGMOJUZHICHENGGEZHONGXINGZHUANGDESULIAOZHIPINDEZHUYAOCHENGXINGSHEBEI。FENWEILISHI、WOSHI、QUANDIANSHI。ZHUSUJINENGJIARESULIAO,DUIRONGRONGSULIAOSHIJIAGAOYA,SHIQISHECHUERCHONGMANMOJUXINGQIANG。ZHUSUJITONGCHANGYOUZHUSHEXITONG、HEMOXITONG、YEYACHUANDONGXITONG、DIANQIKONGZHIXITONG、RUNHUAXITONG、JIAREJILENGQUEXITONG、ANQUANJIANCEXITONGDENGZUCHENG。

注塑机介绍

注塑机功率分析

ZHUSUJIGONGLVJIAODABUFENKEYIFENWEILIANGBUFEN,YIGESHIDONGLIXITONG,ZHANZHENGGEZHUSUJIGONGLVDE6CHENGZUOYOU,YIGESHIJIAREXITONG,ZHANZHUSUJIGONGLVDE4CHENGZUOYOU,

注塑机铭牌

注塑机节能分析

CONGSHANGTUWOMENKEYIKANCHU,ZHUSUJIZHUYAOHAODIANDEYIGESHIDIANREGONGLV,YIGESHIMADAGONGLV,WOMENJIUYAOCONGZHEILIANGGEFANGMIANRUSHOULAIZUOJIENENGGAIZAO。

改造方案

一、马达改造

火博体育app 1、MADAGONGLVBIJIAODA,WOMENYIBANSHIYONGSIFUDIANJIJINXINGGAIZAO,SIFUDIANJI(servo motor )SHIZHIZAISIFUXITONGZHONGKONGZHIJIXIEYUANJIANYUNZHUANDEFADONGJI,SHIYIZHONGBUZHUMADAJIANJIEBIANSUZHUANGZHI。SIFUDIANJIKESHIKONGZHISUDU,WEIZHIJINGDUFEICHANGZHUNQUE,KEYIJIANGDIANYAXINHAOZHUANHUAWEIZHUANJUHEZHUANSUYIQUDONGKONGZHIDUIXIANG。SIFUDIANJIZHUANZIZHUANSUSHOUSHURUXINHAOKONGZHI,BINGNENGKUAISUFANYING,ZAIZIDONGKONGZHIXITONGZHONG,YONGZUOZHIXINGYUANJIAN,QIEJUYOUJIDIANSHIJIANCHANGSHUXIAO、XIANXINGDUGAO、SHIDONGDIANYADENGTEXING,KEBASUOSHOUDAODEDIANXINHAOZHUANHUANCHENGDIANDONGJIZHOUSHANGDEJIAOWEIYIHUOJIAOSUDUSHUCHU。FENWEIZHILIUHEJIAOLIUSIFUDIANDONGJILIANGDALEI,QIZHUYAOTEDIANSHI,DANGXINHAODIANYAWEILINGSHIWUZIZHUANXIANXIANG,ZHUANSUSUIZHEZHUANJUDEZENGJIAERYUNSUXIAJIANG。

ZHEIZHONGGAIZAOFANGSHIQIANQIDETOURUBIJIAODA,FEIYONGBIJIAOANGGUI,DANGRANXIAOGUOYESHIHENKEGUANDE。

火博体育app 2、SHIYONGBIANPINQIDUIDIANJIJINXINGGAIZAO,ZHEIZHONGGAIZAOQIANQITOURUBUSHIHENDA,XIAOGUOYEHAIKEYI,YOUYIDIANJIUSHIMEIYOUBAOFALI,SHUNJIANDONGLIYOUSHIHOUBUZU。

二、加热系统改造

我们一般的注塑机加热都是使用电阻式的加热圈,主要是价格便宜,对这部分我们使用电磁感应加热进行节能改造。

先来看下效果图电磁和电阻丝对比

电磁加热器原理

DIANCIJIAREQISHIYIZHONGLIYONGDIANCIGANYINGYUANLIJIANGDIANNENGZHUANHUACHENGRENENGDEZHUANGZHI,DIANCIJIAREKONGZHIQIJIANG220V,50/60HZDEJIAOLIUDIANZHENGLIUBIANCHENGZHILIUDIAN,ZAIJIANGZHILIUDIANZHUANCHENGPINLVWEI9-28KHZDEGAOPINGAOYADIAN,HUOZHESHI380v 50/60HZDESANXIANGJIAOLIUDIANZHUANHUANCHENGZHILIUDIANZAIJIANGZHILIUDIANZHUANHUANCHENG10~30KHZDEGAOPINDIYADADIANLIUDIAN,YONGLAIGONGYECHANPINJIARE。

diancijiarsyt电磁加热和电阻加热示意图

电磁加热节电原理
    现阶段市场上的塑胶机器广泛接纳电阻加热圈,通过传导、辐射、对流对料筒举行加热,电阻R孕育发生的焦耳热(焦耳热是电子在电阻中移动时由原子碰撞孕育发生的震惊孕育发生的能量),通过绝缘质料、加热圈外壳把热量通报给料筒。电能转换为热量后通过传导、辐射、反面向氛围中散热后做用到料筒热服从低于40%,因而造成电能的浪费。
    电磁加热体系是通过电子技能通过高频感应加热线圈把电能量直接作用于金属料筒使其自身发热服从高达90%。而且凭据现实利用环境在料筒外部包裹肯定厚度的隔热保温质料,使外表温度降到用手触摸的温度有用防备热量散失。

注塑机电磁加热改造方法

首先把润之能电磁加热器,(注塑机一般用到2.5kw,3kw,5kw),保温棉(厚度25mm),高温丝带(用来固定保温棉的),高温线(4平方,6平方,10平方耐500度以上)。
接下来我们就开始做下一步工作,
1、关闭所有电源,拆下原有的电阻丝加热圈,并把料筒清理干净,
2、量好炮筒的直径,算出周长,把保温棉裁剪刚好可以包住炮筒,用高温丝带固定好保温棉,为了美观好看,也可以在外面加上一块0.3MM的环氧树脂板,
3、最重要的一步,绕制线圈,根据润之能提供的线圈长度,预留好接线头,开始在炮筒上绕制线圈,方向没有要求,线圈的松紧度控制在离炮筒20-25MM,然后就是线圈的密度,如果炮筒比较长的,可以绕稀一点,也可以绕密一点,绕的密的温度上升比较快,绕的稀的地方升温慢点,绕到指定的圈数后,先不要截断,通电测试,看个钟参数是否达标(主要是电流是否能达到额定功率,频率是否正常),如果不达标,再适当的调整线圈。调到正常参数以后其他的就照着绕就行了,注意:线圈和线圈之间的距离要大于5MM以上。

注塑机线圈

ZAILAISHUOSHUODIANCIJIAREGAIZAOZHIHOUDEWEIHUFANGMIAN,

火博体育app DIANCIJIAREQISHISHUYUDIANZICHANPIN,ERQIESHIDUOSHUYINGYONGDAOGONGYESHANGMIAN,DIANYABIJIAOGAO,GONGZUOSHIJIANYEBIJIAOZHANG,SUOYIZAISHIYONGDEGUOCHENGZHONGNANMIANHUICHUXIANYIXIEXIAOWENTI,ZHEIXIEWENTIYIBANDOUYOUYUZAIANZHUANGDEGONGCHENGZHONGDEYIXIEXIJIEWENTISHUHUDAOZHIDE,DIANCIJIAREQIZAISHIYONGDEGUOCHENGZHONGYINGGAIZENMEZHUYICAINENGDUIDIANCIJIAREQIDEZHENGCHANGGONGZUOBUSHOUYINGXIANGERQIENENGWEIHUHAODIANCIJIAREQINI?XIAMIANSHIBIYUANDADIANCIJIAREQICHANGJIAWEIGUANGDAYONGHUPUJIDIANCIJIAREQIZHISHI:

1、ZAISHIYONGGUOCHENGZHONG,BUYAOQINGYICHAICHUDIANCIJIAREQIDEJIEDIDAOXIAN,YINWEIJIEDICUOSHISHIFANGZHICHUDIANDEZUIHOUYIDAOBAOHUCUOSHI。

2、YAODINGQIQINGLISANREQI,BAOZHENGDIANCIJIAREQITONGFENGLIANGHAO。

3、ZAISHIYONGDIANCIJIAREQISHI,YINGXIANANSHUOMINGSHURAOHAOXIANQUANBINGJIANCHAWUWUHOUZAIJIETONGDIANYUAN。

火博体育app 4、ZAIBAOYANGQINGXIDIANCIJIAREQIQIANBIXUQIEDUANDIANCIJIAREQIDEDIANYUAN。QINGJIEYICHUNDIANCIGANYINGJIAREQIDEWAIQIAOSHI,YINGYONGGANJINGDEMOBUJINXINGCASHI,YANJINYONGPENSHESHUILIUCHONGXIWAIQIAOJIDIANQIXIANGBUFEN。

火博体育app 5、BUYAOJIANGDIANCIJIAREQIANZHUANGZAICHAOSHIDEHUANJINGZHONG,FANGZHISHUIZHENGQIJINRUDIANXIANGHOU,YIZAIJUEYUANJIEZHIBIAOMIANNINGJIE,JIANGDIQIJUEYUANXINGNENG,ZAOCHENGLOUDIANSHIGU。

6、YAOJINGCHANGJIANCHADIANCIJIAREQIDEJINFENGKOUJISANREFENGSHAN,FANGZHIJINFENGKOUCHUDUSAIHUOSANREFENGSHANKASI,BIMIANYINGUORETINGJIBAOHU。

ZHIYAONINPINGSHIZAISHIYONGDIANCIJIAREQIZHONG,ZHUYIZUOHAOZHEI6FANGMIANDEFANGFAN,JIUBUHUIDAOZHIDIANCIJIAREQIDESHIYONGSHOUMINGJIANDUAN,HUOZHECHUXIANZHAJIXIANXIANG,YINCI,YIDINGYAOZUOHAOGONGZUOQIANDEGONGZUOHEWANCHENGGONGZUOHOUDEBAOYANGGONGZUO。

 

RUNZHINENGDIANCIJIARECHANPINJINMIGENZONGZUIXINJISHU,SHIYONGYOUZIJIHEXINJISHUSHENGCHANLIDEDIANCIJIAREQISHEBEIGONGYINGSHANG、DIANCIGANYINGJIARESHEBEIJIXINZHIZAOSHANG,LIQIUDADAOPINZHISHANGDEBUDUANCHUANGXIN,WOMENNULIJIANGKEJIQINGZHUYUCHANPIN,GENGYONGZHUANYEJISHUDIZAOWEILAI。【13715213036ZHUZONG】WEIXINTONGHAO

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